Innovative wastewater treatment concepts
water reuse and resource recovery in poultry slaughterhouses
EnviroChemie plans, constructs and operates plants for water treatment,
water and product recycling and wastewater treatment. For plant operation, we
offer comprehensive services, water chemicals, operating models and contracting. With the WaterExpert app, EnviroChemie offers a smart solution for the digitalisation of water technology to ensure a complete overview of the plant operation and all processes of the treatment plant at all times.
The slaughtering and processing of poultry results in wastewater with very high pollution loads. Between 10 and 15 litres of fresh water are used per slaughtered chicken that then have to be treated before they are discharged into the sewer system or a drainage system.
The demand for “white meat” is growing constantly. This is leading to ever larger slaughterhouse lines. The wastewater produced can total between 1,500m³ and 8,000 m³ per day. This calls for the design and construction of correspondingly large wastewater treatment systems.
The innovative plant solutions from EnviroChemie help not only to ensure that the demanded discharge parameters are reliably achieved, but also to significantly reduce the CO2 footprint of the production.
This is achieved by combining our processes in such a way that, for example, biogas can be generated from the resulting wastewater and/or sludges. Or we separate oils and fats from the sludge which, after treatment, can be used as biofuel in the company's own boilers. The growing demand for fresh water can be compensated by water reuse, offering planning security with respect to the fresh water availability and costs.
We develop customised concepts for the sludge disposal to ensure planning security for the costs here, too.
Our resource-efficient plant solution initially provides for a two-stage pretreatment of the wastewater by Flomar® flotation. The first flotation stage requires no use of chemicals and removes a large proportion of the solids and fats from the wastewater.
In this way we ensure that up to 60% of the water chemicals can be saved in the second flotation stage that would otherwise be necessary without pretreatment. The chemical-free flotation sludges from the first flotation that consist mainly of oils and fats can be reliably separated off in a 3-phase decanter. This offers the possibility of using the treated oil as biofuel to generate energy in the boiler. In the second flotation stage with chemical pretreatment, the solids and fats can be reduced in total by up to 98%, relieving the downstream Biomar® biological wastewater treatment process and allowing significant savings in aeration energy. In the biological treatment stage, the organic load and the nitrogen content are further reduced to achieve direct discharge quality. The very well cleaned water can then be treated using Envopur® ultrafiltration and reverse osmosis to produce drinking water quality that can be reused in the plant.
A food manufacturer has reduced water treatment chemical consumption and sludge disposal costs by using different products in its wastewater treatment plant.Read more
water reuse and resource recovery in poultry slaughterhousesRead more
In the meat industry, for example, wastewater with a high organic load is produced during the cleaning of production plants.Read more
A large dairy uses a tailor-made plant solution from EnviroChemie to recycle its liquid waste and efficiently reduce energy consumption and operating costs.Read more
A multi-national dairy co-operative wanted to treat its vapour condensate sustainably at a German site and thus reduce its fresh water requirements and operating costs.Read more
The Norrmejerier dairies generate energy, conserve resources and reduce operating costs using a Biomar® anaerobic wastewater treatment system.Read more
Dairies use water for many different stages in the production process. There are often potential savings to be made here in terms of resources and energy. To achieve this, however, an integral view is required, since the cycles used in dairies, which have often grown over the years, are highly…Read more
With all-year-round reliability, the resource-efficient Biomar® aerobic technology reduces costsRead more
Ensures compliance with legal requirements, odour suppression and water recycling for irrigationRead more
The necessary process water for production facilities and power plants is supplied by EnviroChemie systems technology.Read more
A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.Read more
ZEISS Sport Optics considerably reduces disposal costs at its Wetzlar site by using a compact Lugan® 20,000 flotation plant from EnviroChemie.Read more
At its Mettlach site, Villeroy & Boch is able to treat and recycle glazes recovered from its rinsing water using an Envopur® microfiltration plant from EnviroChemie.Read more
EnviroChemie provided the plant technology for mine water treatment, including water recycling, for a coal mine operated by SUEK, one of Russia’s largest coal producers.Read more
Energy-efficient and sustainable wastewater treatment and water recycling for laundry CWS-boco at its Solingen site, GermanyRead more
Galvamé opts for water recyclingRead more
General contact+49 6154 6998 100