Saving water: full water recycling for a cosmetics manufacturer
A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.
Access to clean water is a basic requirement for efficient production. However, in Brazil, many regions suffer from acute water shortages. Appropriate water technology ensures that the available water is used sustainably.
In order to adapt production to local conditions, we analysed all the water and wastewater flows at the customer's production site in Brazil. We answered the following questions:
A water and wastewater register was created for the entire factory. Two main wastewater streams were identified:
A treatment concept was developed based on laboratory and pilot-scale tests. The organically contaminated wastewater is treated with the Biomar® OMB membrane biological process. The outflow from the biological treatment stage undergoes a secondary treatment, with submerged membranes to further improve the quality of the treated wastewater.
Dissolved and undissolved salts are pre-filtered from the inorganic wastewater using a multimedia filter and separated in a downstream Envopur® reverse osmosis process. The resulting concentrates are evaporated.
The plant technology was pre-assembled and tested in Germany in a compact EnviModul design and then installed ready for connection on site in Brazil.
A smart concept and first-class plant solution enable water to be used in an energy-efficient and sustainable way. And it is economically vialble even with small amounts of wastewater.
In the meat industry, for example, wastewater with a high organic load is produced during the cleaning of production plants.Read more
A food manufacturer has reduced water treatment chemical consumption and sludge disposal costs by using different products in its wastewater treatment plant.Read more
water reuse and resource recovery in poultry slaughterhousesRead more
Ensures compliance with legal requirements, odour suppression and water recycling for irrigationRead more
A large dairy uses a tailor-made plant solution from EnviroChemie to recycle its liquid waste and efficiently reduce energy consumption and operating costs.Read more
A multi-national dairy co-operative wanted to treat its vapour condensate sustainably at a German site and thus reduce its fresh water requirements and operating costs.Read more
The Norrmejerier dairies generate energy, conserve resources and reduce operating costs using a Biomar® anaerobic wastewater treatment system.Read more
Dairies use water for many different stages in the production process. There are often potential savings to be made here in terms of resources and energy. To achieve this, however, an integral view is required, since the cycles used in dairies, which have often grown over the years, are highly…Read more
With all-year-round reliability, the resource-efficient Biomar® aerobic technology reduces costsRead more
The necessary process water for production facilities and power plants is supplied by EnviroChemie systems technology.Read more
A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.Read more
ZEISS Sport Optics considerably reduces disposal costs at its Wetzlar site by using a compact Lugan® 20,000 flotation plant from EnviroChemie.Read more
At its Mettlach site, Villeroy & Boch is able to treat and recycle glazes recovered from its rinsing water using an Envopur® microfiltration plant from EnviroChemie.Read more
EnviroChemie provided the plant technology for mine water treatment, including water recycling, for a coal mine operated by SUEK, one of Russia’s largest coal producers.Read more
Energy-efficient and sustainable wastewater treatment and water recycling for laundry CWS-boco at its Solingen site, GermanyRead more
Galvamé opts for water recyclingRead more
General contact+49 6154 6998 100