Clearfleau® CSTR - Anaerobic Digestion Technology

The Clearfleau® CSTR system is an anaerobic, high-performance, treatment process with biogas generation, to treat liquid Bio-wastes, Residues and Process Effluents

The Clearfleau® CSTR system is providing:

  • High COD reduction (>95%)
  • Robust, stable, simple to operate and maintain
  • Output – Biogas, cleansed water, nutrients

AD Plants installed on industrial sites can generate energy for you. We can show you examples of food and beverage industry sites creating renewable energy from bio-degradable feedstocks. If you face rising energy and disposal costs, on-site digestion could make your site more efficient and more sustainable. 

Key features of the Clearfleau® CSTR system include:

  • Modular design on a confined footprint
  • Ability to handle fatty and high solid residues
  • More biogas than other high-rate systems
  • Easy to operate and integrate on your site

Converting residues into renewable energy cuts treatment costs, reduces energy costs and earns incentive revenue, optimising your return on investment. In addition AD plants will cut your site’s carbon footprint, reducing fossil fuel derived energy costs.
 

Reference projects

Flotation process operating materials review reduces water treatment chemical costs by up to 30%

A food manufacturer has reduced water treatment chemical consumption and sludge disposal costs by using different products in its wastewater treatment plant.

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My Fresh's on-site bioenergy plant

My Fresh supplies freshly prepared vegetables and ingredients to well-known UK food brands and retailers. At its Bedfordshire facility, trade effluent and organic residues from processing onions, garlic and potatoes are treated in our on-site Anaerobic Digestion (AD) plant.

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International project implemented – despite pandemic

In the meat industry, for example, wastewater with a high organic load is produced during the cleaning of production plants.

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Moroccan dairy cuts carbon footprint by recycling liquid waste

A large dairy uses a tailor-made plant solution from EnviroChemie to recycle its liquid waste and efficiently reduce energy consumption and operating costs.

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Treating vapour condensate – reducing water footprint

A multi-national dairy co-operative wanted to treat its vapour condensate sustainably at a German site and thus reduce its fresh water requirements and operating costs.

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Energy from wastewater

The Norrmejerier dairies generate energy, conserve resources and reduce operating costs using a Biomar® anaerobic wastewater treatment system.

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The hidden potential in dairies

Dairies use water for many different stages in the production process. There are often potential savings to be made here in terms of resources and energy. To achieve this, however, an integral view is required, since the cycles used in dairies, which have often grown over the years, are highly…

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Hochland purifies wastewater with energy-efficient Biomar® plant

With all-year-round reliability, the resource-efficient Biomar® aerobic technology reduces costs

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Moroccan dairy installs energy-efficient wastewater treatment with water recycling

Ensures compliance with legal requirements, odour suppression and water recycling for irrigation

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Modular process water treatment for easy installation at Ibrahim Fibres Limited in Pakistan

The necessary process water for production facilities and power plants is supplied by EnviroChemie systems technology.

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Saving water: full water recycling for a cosmetics manufacturer

A global corporation recycles 90% of the wastewater at its Brazilian cosmetics production site and reuses it in its production processes.

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Cost-optimised wastewater treatment in the optical industry

ZEISS Sport Optics considerably reduces disposal costs at its Wetzlar site by using a compact Lugan® 20,000 flotation plant from EnviroChemie.

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Recycling glazes from rinsing concentrates for Villeroy & Boch

At its Mettlach site, Villeroy & Boch is able to treat and recycle glazes recovered from its rinsing water using an Envopur® microfiltration plant from EnviroChemie.

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Treating and recycling wastewater pays off for CWS-boco

Energy-efficient and sustainable wastewater treatment and water recycling for laundry CWS-boco at its Solingen site, Germany

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Envochem® water recycling plant reduces water consumption by 95%

Galvamé opts for water recycling

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