THE PRODUCT GROUP SPLIT-O-MAT®
With our serially manufactured compact plants we offer solutions for many ranges of application. Often effective solutions are only possible by a combination of processes. Depending on the task different modules can be combined with one another.
| Product description |
Treatment |
Capacity |
| Split-O-Mat® SOM |
physico-chemical treatment flocculation and flotation process |
0,2 - 3 m3/h |
| Split-O-Mat® BIO |
biological treatment |
up to 30 m3/h |
| Split-O-Mat® FAT |
Biological process (anaerobic- aerobic process combination) |
3 - 80 m3/d |
| Split-O-Mat® AKO |
activated carbon absorption |
0,5 - 5 m3/h |
| Split-O-Mat® NOM |
neutralization |
up to 40 l/s |
| Split-O-Mat® BAF |
Band filter plant for automatic filtration |
1 - 10 m3/h |
| Split-O-Mat® DOS |
Coagulation aid/ polymer mixing station |
0,15 - 2 m3/h |
| Split-O-Mat® MAR |
Gravel filter plant for water treatment |
up to 60 m3/h |
SPLIT-O-MAT® SOM STANDARD WASTE WATER TREATMENT PLANTS
Split-O-Mat® SOM 4200
| Capacity: |
up to 50 m3/day*, bis zu 3 m3/h |
 |
| Type of plan: |
continous treatment up to 50 m3/d, fully automatic |
| Chemicals: |
liquid chemicals and powdery flocculation aid / splitting agent Envifloc® |
| Dimensions: |
308 x 150 x 203 cm (L x B x H) basic unit |
| Typical users: |
train washing |
| System contains of: |
SOM 4200 buffer tank, settlig tank and chamber filter press |
Split-O-Mat® SOM 2000
| Capacity: |
0,9 - 20 m3/day* |
| Type of plant: |
batch treatment 900 l, fully automatic |
| Chemicals: |
splitting agent Envifloc® |
| Dimensions: |
260 x 135 x 180 cm (L x B x H) |
| Typical users: |
big mechanical workshops, public transportation, metal manufacturers |
Split-O-Mat® SOM 1500
| Capacity: |
0,5 - 8 m3/day* |
| Type of plant:: |
batch treatment 500 l, fully automatic |
| Chemicals: |
liquid chemicals and flocculation aid / splitting agent Envifloc® |
| Dimensions: |
220 x 97 x 175 cm (L x B x H) |
| Typical users:: |
metal manufacturers, paint and varnish producers, chemical industry, customized special treatment |
Split-O-Mat® SOM 1000
| Capacity: |
0,34 - 8 m3/day* |
Type of plant::
|
batch treatment 340 l, fully automatic |
| Chemicals: |
splitting agent Envifloc® |
| Dimensions: |
210 x 86 x 174 cm (L x B x H) |
| Typical users:: |
mechanical workshops, printers in general, paint and varnish producers |
| *the capacity is depending on the degree of contamination. |
Your contact
SPLIT-O-MAT® FAT
BIOLOGICAL TREATMENT OF FOOD INDUSTRY WASTEWATER CONTAINING GREASE
The biological Split-O-Mat® FAT wastewater treatment plants have been designed specially for the treatment of grease containing wastewater from the food industry, e.g., from canteens.
Which introduction thresholds exist for wastewater containing greas
Pursuant to DIN 1825-2 and DIN 4040-100 grease separators must always be used if vegetable or animal originated grease and oil must be retained from the dirty water. This applies to all business and industrial establishments, especially for kitchens.
In many German towns and villages the general threshold of 250 mg/l for lipophilic substances has been tightened. In Frankfurt for example, a threshold of 100 mg/l for lipophilic substances in greasy wastewater from industrial or business establishments applies. Though, this threshold generally can not be respected with conventional separators meeting the requirements of DIN EN 1825 or DIN 4040.
What can be done if the separation capacity of the grease separator is not sufficient?
With conventional grease separators it is generally not possible to respect the wastewater threshold of 100 mg/l for lipophilic substances, even if the separators are cleaned and serviced regularly. This is especially due to the fact that the wastewater sometimes is an emulsion containing non separable oils and greases that can not be eliminated with purely physical grease separators. The advanced Split-O-Mat® FAT biological wastewater treatment plant uses microorganisms with autoregulative capacity to fully decompose those emulsions and thus to respect the threshold values.
How does a biological wastewater treatment plant work?
The canteen wastewater first passes an inlet filter that automatically separates solid matter from the wastewater. The greasy wastewater then is carried to a grease separator where the separable grease is removed. The separable, organic oil and grease are lighter than water and thus remain at the water surface. After that, the precleaned wastewater is conveyed to the biological Split-O-Mat® FAT wastewater treatment plant so that the not separable, emulsified oil and grease can be removed from the wastewater. During biological decomposition, organic contaminants like grease and oil in water are converted into carbon dioxide. At the end of the wastewater treatment process, grease and oil is decomposed to an extent that makes the wastewater stay below the required threshold values. The wastewater may now be introduced into the sewage system without any worries.
The system operation is permanently monitored by a PLC control with touchscreen for process visualisation. Additionally, the system can be monitored remotely via modem and telephone line.
The environmentally friendly, biological Split-O-Mat® FAT wastewater treatment plant convinces through the following characteristics:
- High purification capacity, thus guaranteed compliance with the strict wastewater limits valid for lipophilic substances
- Almost total cut in disposal costs
- Environmentally friendly process without use of chemicals
- Individual dimensioning of the containers possible, adapting them to the constructive restraints of the site
- Safe operation even with long downtimes
- Minimal effort for operation, maintenance and disposal through fully automatic service
- Long service life through proven and rugged plants
- Wastewater treatment system proven many times in practical use – reference plants are running since 2000
- On-site plant management guaranteed through qualified, technical staff; remote monitoring possible via modem/telephone line
Specifications
| Type name |
Max. capacity m³/d (approx.) |
Footprint m² |
Room height m |
No. of fermenters/no. of lines |
Integrator volume m³ |
Inlet |
| FAT 3 |
3 |
10 |
2,5 |
2 / 1 |
5 |
DN 100 |
| FAT 5 |
5 |
14 |
2,5 |
2 / 1 |
7 |
DN 100 |
| FAT 8 |
8 |
19 |
2,5 |
2 / 1 |
12 |
DN 100 |
FAT 12
|
12 |
23 |
2,5 |
2 / 1 |
14 |
DN 100 |
| FAT 15 |
16 |
45 |
2,5 |
2 / 1 |
20 |
DN 150 |
| FAT 20 |
20 |
54 |
2,5 |
2 / 1 |
25 |
DN 150 |
Your contact
SPLIT-O-MAT® ECO
ECOLOGICAL WATER RECYCLING SYSTEM
The quantity of fresh water used for car and vehicle wash systems can be reduced to the minimum by using the proven, ecologically working water recycling plant Split-O-Mat® BIO
This plant enables complete water recycling with almost no loss of water into the discharge. The combined physical / biological process eliminates the polluting matter contained in the used water, such as emulgated mineral oils, cleaning agents and suspended matter.
With Split-O-Mat® BIO you make your contribution to preserve the ever decreasing water resources and also to relieve water contamination – with no chemicals at all
Application
- Portal wash plan
- Passage wash bays
- Sequential wash bays
- Hand washing stations
Characteristic
- physical/biological treatment process without use of chemica
- ecologically compatible technolog
- automatic, continuous treatment principle
- high standard, corrosion-proof produc
- use of components of high industrial quality
- compact, pre-mounted installation
- easy operation and servicing
- minimum running costs
- project logic control (PLC) with easy to use panel and displ
Technical data
| |
Split-O-Mat® ECO 10 |
Split-O-Mat® ECO 35 |
| Dimensions (L x B x H): |
280 x 100 x 180 cm |
280 X 100 X 180 cm |
| Hydraulic capacitiy: |
2,5 m³/h |
5 m³/h |
| Power supply: |
3 x 400 V/ 50 Hz (16 A) |
3 x 400 V/ 50 Hz (16 A) |
| Compressed air connection: |
3/8“; 6 bar |
3/8“; 6 bar |
Buffer tank:
volume recommended
|
2,5 - 5 m3
|
5 - 10 m3 |
Process water tank:
volume recommended
|
not required |
5 - 10 m3 |
Your contact
SPLIT-O-MAT® AREAS OF APPLICATION
| Typical applications |
Products |
|
| Car and truck workshops |
Split-O-Mat® SOM, BIO, MAR |
| Public transportation |
Split-O-Mat® SOM, BIO |
| Airports |
Split-O-Mat® SOM |
| Railway services |
Split-O-Mat® SOM, COL |
| Catering/restaurants |
Split-O-Mat® FAT |
| Food industry |
Split-O-Mat® FAT, NOM |
| Engine rebuilds and workshops |
Split-O-Mat® SOM |
| Metal manufacturers and converters |
Split-O-Mat® SOM |
| N.D.T. testing application |
Split-O-Mat®SOM |
| Paint and varnish producers |
Split-O-Mat® SOM |
| Wall plaster producers |
Split-O-Mat® SOM |
| Wall decorators/laquered works |
Split-O-Mat® SOM |
| Spent lye works/stripping paints |
Split-O-Mat® SOM |
Wall cleaning at buildings
|
Split-O-Mat® SOM |
| Silk screen printing, printing shops |
Split-O-Mat® SOM |
| Chemical manufacturers |
Split-O-Mat® SOM |
| Glue and latex manufacturers |
Split-O-Mat® SOM |
| Carpet manufacturers |
Split-O-Mat® SOM |
| Paper board manufacturers |
Split-O-Mat® SOM |
| Glass industry |
Split-O-Mat® SOM |
| Scrap yards |
Split-O-Mat® SOM |
We gladly furnish you with more information. Please call for our katalogue.
Your contact
Mr. Michael Zitzmann
Phone +49 6154 6998 73
SOM.LUGAN@envirochemie.com
Mr Michael Zitzmann 
+49 6154 6998 73
Mr Günther Stürmer 
Mr Christian Schäffer